Industrial Reliability • Maintenance Optimization • Digital Tools & Automation

Prime Reliability Group, LLC delivers world-class reliability solutions, condition monitoring, maintenance optimization, and advanced digital tools for industrial facilities.

Increase Uptime. Reduce Failures. Digitize Your Maintenance.

We combine deep engineering expertise with modern, data-driven technologies to help you increase equipment uptime, reduce failures, optimize maintenance, and enhance operational efficiency.

Who We Are

Prime Reliability Group, LLC delivers world-class reliability solutions, condition monitoring, maintenance optimization, and advanced digital tools for industrial facilities. By combining deep engineering expertise with modern, data-driven technologies, we help clients increase equipment uptime, reduce failures, optimize maintenance processes, and enhance operational efficiency.

Our Services

Reliability & Maintenance Engineering

  • Equipment inspections and condition assessments
  • Vibration data collection and analysis
  • Ultrasonic data collection and analysis
  • Infrared thermography surveys and analysis
  • Machinery balancing and alignment
  • Root Cause Analysis (RCA)
  • Failure Modes & Effects Analysis (FMEA)
  • Technical troubleshooting and failure diagnostics
  • Technical breakdown analysis
  • Maintenance performance analysis
  • Development of proactive maintenance strategies
  • Equipment lifecycle analysis
  • Condition-Based Maintenance (CBM) audits

Materials & Warehouse Optimization

  • Warehouse management improvement
  • Spare parts management
  • Spare parts criticality analysis
  • Inventory optimization
  • CMMS data cleanup and structure improvements
  • Work order process optimization

Digital Tools, Automation & Custom Software

  • Custom-designed applications for:
  • • Maintenance scheduling
  • • Production tracking
  • • Warehouse operations
  • • Shipping & receiving
  • • Work distribution and job tracking
  • Integration with existing systems (SAP, databases, scanners, etc.)
  • On-site data collection systems setup:
  • • Online vibration monitoring systems
  • • Manual data collection systems (vibration, thermal, acoustic)
  • Software setup, configuration, and training

Drone Modeling, Surveying & 3D Engineering

  • 3D models of plants, facilities, and equipment
  • High-detail ortho-maps and site surveys
  • Point clouds compatible with CAD and engineering platforms
  • Volume analysis, structure modeling, and layout planning
  • Inspections for elevated or inaccessible assets

Consulting Services

  • Reliability and asset management
  • Operational excellence
  • Maintenance program optimization
  • Turnaround planning
  • Coaching and custom programs

Our Products – Prime Suite™ Reliability Tools

Prime Scheduler on a desk monitor with Prime Dashboard Display on a wall-mounted TV in a plant breakroom
Plan work at the desk with Prime Scheduler — broadcast today’s priorities to the crew with Prime Dashboard Display.

Maintenance Scheduler

A comprehensive maintenance planning and scheduling application designed for industrial environments.

  • Planning boards and resource loading
  • Task serialization and prioritization
  • KPIs and maintenance performance metrics
  • Exporting, printing, and reporting

Prime Scan™ System

A barcode-based scanning platform with a rugged Android application for storerooms, production, and maintenance.

  • Work order scanning
  • Material scanning & pick ticket generation
  • Offline/online capability
  • Custom workflow support
  • Email/PDF auto-generation

Custom Maintenance & Operations Software

Tailored desktop or mobile applications for maintenance teams, production lines, shipping/receiving, storerooms, warehouses, and field data collection.

  • Fully customized to your processes
  • Integrations with existing systems
  • On-site deployment and training

Why Choose Prime Reliability Group?

  • Strong industrial maintenance and reliability background
  • Hands-on experience in chemical plants and heavy industry
  • Fully customized solutions tailored to your facility
  • Integrated services: engineering, software, and data systems
  • Rapid deployment and on-site support
  • Modern, data-driven digital tools and workflows
  • Proven results in reducing downtime and improving maintenance execution

Contact

Ready to discuss your reliability, maintenance, or digital tools needs? Reach out and we'll connect.

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